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Release-type surface coating Product List

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Causes of Poor Release and Six Countermeasures | Explanation of Methods to Reduce the Use of Release Agents

Causes of Poor Release and Six Countermeasures | Explanation of Methods to Reduce the Use of Release Agents

For those troubled by release issues during molding. We will introduce improvement measures and tips for reducing the amount of release agent used. Materials that help improve release defects are currently available.

"Release failure" refers to the situation where materials do not separate well from the mold during the shaping or processing of products, resulting in defects or scratches. Such failures can lead to a decline in product quality and an increase in costs. **Methods to Improve Release Failure** - **Use of Release Agents** By selecting the appropriate release agent and using the right amount, materials can separate more easily from the mold. - **Design Improvements** Reviewing the design of the mold can sometimes make it easier for materials to separate from it. - **Material Changes** Choosing suitable materials, such as those with excellent release properties, can lead to improvements in release failure. - **Improvement of Molding Conditions** By reviewing molding conditions such as temperature and pressure, release failures can be improved. - **Regular Maintenance** Conducting regular maintenance on molds and machines can help prevent troubles during molding. - **Utilization of Surface Treatments** Applying non-stick (release) surface treatments to molds can improve molding troubles and reduce the use of release agents, as well as decrease the frequency of mold maintenance. By appropriately combining these methods, improvements in release failure can be expected. Coating materials that assist in improving release failure are currently being offered.

  • IMG_8557_edited_edited.jpg
  • ホットメルト_edited.jpg
  • Processing Contract
  • Release-type surface coating

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[Case Study] 15 Common Concerns: 8 Release Properties

[Case Study] 15 Common Concerns: 8 Release Properties

Recommended for those struggling with stubborn residues! We solve metal issues through surface treatment.

In industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high viscosity, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include applying oils or greases, but these have issues such as environmental concerns and unevenness of the coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving adhesion issues. [Published Examples] <before> ■ In urethane rubber molding, poor release properties led to frequent defects due to deformation during demolding. <after> ■ By improving release properties, the defect rate drastically decreased, and work efficiency was significantly improved. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other surface treatment equipment
  • Surface treatment contract service
  • Release-type surface coating

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[Case Studies] 15 Common Concerns: 7 Release Properties

[Case Studies] 15 Common Concerns: 7 Release Properties

Recommended for those who have trouble peeling! We solve metal issues with surface treatment.

In industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high viscosity, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include the use of release agents, but there are issues such as the excessive use of these agents. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving release properties. 【Published Examples】 <before> ■ The release properties of core pins for PP resin injection molding were poor, leading to frequent defects due to deformation. <after> ■ The release properties improved dramatically, and there were no defects due to deformation. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other surface treatment equipment
  • Surface treatment contract service
  • Release-type surface coating

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What is poor release type? Methods for improvement and ways to reduce the use of release agents.

What is poor release type? Methods for improvement and ways to reduce the use of release agents.

What is release failure during molding? We will introduce useful information for when you want to reduce product release applications and adhesion.

"Release failure" refers to the situation where materials do not easily separate from the mold during the molding or processing of products, leading to defects or damage. Such failures can reduce product quality and potentially increase costs. **Ways to Improve Release Failure** - **Use of Release Agents** By selecting the appropriate release agent and using the right amount, materials can be made to separate easily from the mold. - **Design Improvements** Improving the design of the mold can make it easier for materials to release from it. - **Material Changes** Choosing suitable materials, such as those with good release properties, can help improve release failure. - **Improvement of Molding Conditions** Enhancing molding conditions can lead to improvements in release failure. - **Regular Maintenance** Conducting regular maintenance on molds and machines can prevent troubles during molding. - **Utilization of Surface Treatments** Applying non-stick (release) surface treatments to molds can improve molding troubles, reduce the use of release agents, and decrease the frequency of mold maintenance. By appropriately combining these methods, improvements in release failure can be expected.

  • IMG_8557_edited_edited.jpg
  • ホットメルト_edited.jpg
  • Processing Contract
  • Release-type surface coating

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